Automatic Computerized Pre-Insulated Pipe Production Line with Dust-Free Planetary Cutting

The HDPE jacket pipe extrusion line is a high-efficiency, high-speed, and energy-saving production system designed for manufacturing HDPE pipes used as protective outer casing for PU foam pre-insulated pipes, in compliance with international standards.

The HDPE jacket pipes are produced advanced vacuum calibration technology, ensuring smooth inner and outer surfaces, uniform wall thickness, and excellent product quality. The finished pipes feature long service life, superior corrosion resistance, outstanding insulation performance, and strong mechanical strength.

-small dimension
-high degree of automation, can be operated by one person, saving labor costs
-a long service life.
-high-efficiency extruder gives larger output, stable performance
-pipe wall is average and smooth
-no waste of raw material
-once forming. No need trim edge.

-Supply full completed production solution: design, installation, commissioning,training 
-Share you 389 sets of production experience from all the world
-Having 9 professional senior engineers
-Having a high-end plastic machinery equipment expert workstation in China

Single screw is with barrier & mixing head; new model barrel with slotting (channel), Both make the security of good jellification, large output and stable performance.

Die-head is mainly composed of mandril, neck mold, spiral body, cover, die-head body, bolts, and heating rings.
The inside surface touching with plastic materials is polished and chrome plated to ensure plastic materials flow smoothly and to ensure no rusting. The uniformity of pipe wall thickness can be adjusted by bolts. The copper calibrating sleeve fixed in die-head is mainly used to cool down the fresh pipe and to calibrate the pipe outer diameter.

Vacuum calibration tank is mainly composed of frame, stainless steel tank, vacuum system, spray cooling system, position adjustment device. The vacuum pump exhausts the air from the sealed tank to pressurize the fresh pipe cling to calibrating copper sleeve and to calibrate the outer diameter.  Spray nozzles spray cooling water from all directions on pipe surface to cool down the pipe promptly.

Haul-off machine is mainly composed of driving device, tracks, clamping structure, adjusting system, side plate and foundation bed. Haul-off tracks are driven by AC motor with frequency conversion control to adapt to different extrusion speed.
Automatic length measuring device realizes cutting at a set length.

Vacuum feeding PE granule-->hot air dry material-->extrusion plasticizing-->mold shaping-->Vacuum sizing-->water cooling-->Pulling out-->cutting pipe-->carrier laying-off pipe

1.hopper dryer 2. Single Screw Extruder 3. extrusion mould die 4. Head bracket 5. Vacuum calibration device 8. Water cooling tank  9. haul-off  10. Planetary cutting machine  11.Pipe bracket  12. Loader 

Qingdao Huashida Machinery Co., LTD, is a manufacturer of series of plastic pipe machines, municipal pipe machines, pipe insulation&anticorrosion machines, and pipe jointing&anticorrosion materials, with over 20 years of production experience.
Our main products:
1. HDPE jacket pipe for pre-insulated pipe Production Line (110-2000mm)
2. Rigid pre-insulated pipe Production Line
3. Flexible pre-insulated pipe(PERT) production line
4. Steel pipe FBE/2LPE/3LPE anti-corrosion coating line
5. Steel pipe derusting line
6. PE pressure pipe/Water Gas supply pipe production line
6. PP/PE plastic board/sheet/geomembrane production line
7. NBR PVC Thermal insulation tube/plate production line  
8.Pipeline anti-corrosion materials and instruments: heat shrink joint coating sleeve, electro-fusion weldable joint sleeve, portable welding gun(extruder), PE PP welding rod. 
We have been working with more than 400 overseas customers and exporting our products to Kazakhstan, Uzbekistan, Iran, Turkey, Russia, Nigeria and other countries.

Provide complete turnkey production solutions, including design, installation, commissioning and training
Share extensive global production line experience
Supported by a team of senior professional engineers
Equipped with a national-level plastic machinery expert workstation in China

80+ Invention & Utility Model Patents
50+ Exporting Countries & Regions
70% Overseas Customer Share